Boilermakers assemble, install, maintain, and repair boilers, closed vats, and other large vessels or containers that hold liquids and gases.
Duties
Boilermakers typically do the following:
Read blueprints to determine locations, positions, and dimensions of boiler parts
Install small, premade boilers in buildings and manufacturing facilities
Lay out prefabricated parts of large boilers before assembling them
Assemble boiler tanks, often using robotic or automatic welders
Test and inspect boiler systems for leaks or defects
Clean vats with scrapers, wire brushes, and cleaning solvents
Replace or repair broken valves, pipes, or joints, using hand and power tools, gas torches, and welding equipment
Boilers, tanks, and vats are used in many buildings, factories, and ships. Boilers heat water or other fluids under extreme pressure to generate electric power and to provide heat. Large tanks and vats are used to process and store chemicals, oil, beer, and hundreds of other products.
Boilers are made of steel, iron, copper, or stainless steel. Most manufacturers have automated the production of boilers for improved quality. However, boilermakers still assemble and maintain boilers manually. For example, they often use hand and power tools and flame-cutting torches to align, cut, and shape pieces for a boiler. Boilermakers also use plumb bobs, levels, wedges, and turnbuckles to align pieces.
During a boiler installation, boilermakers align boilerplates and boiler parts, using metalworking machinery and other tools to remove irregular edges so that the parts fit together properly. If the plate sections are very large, boilermakers signal crane operators to lift the plates into place. Boilermakers then join the plates and parts by bolting, welding, and riveting them together.
Boilermakers may help erect and repair air pollution abatement equipment, blast furnaces, water treatment plants, storage and process tanks, and smokestacks. Boilermakers also install refractory brick and other heat-resistant materials in fireboxes or pressure vessels. Some install and maintain the huge pipes used in dams to send water to and from hydroelectric power generation turbines.
During regular maintenance, boilermakers inspect systems and their components, including safety and check valves, water and pressure gauges, and boiler controls. They also clean boilers and boiler furnaces and repair and replace parts, as needed.
Boilermakers must wear protective gear to reduce injuries.
Boilermakers held about 13,900 jobs in 2021. The largest employers of boilermakers were as follows:
Utility system construction
20%
Nonresidential building construction
17
Plumbing, heating, and air-conditioning contractors
12
Fabricated metal product manufacturing
6
Other building equipment contractors
2
Boilermakers do physically demanding work in cramped spaces inside boilers, vats, or tanks that are often dark, damp, noisy, and poorly ventilated. They frequently work outdoors in all types of weather, including extreme heat and cold.
Because dams, boilers, storage tanks, and pressure vessels are large, boilermakers frequently work at great heights. For example, they may be hundreds of feet above the ground when working on a dam.
Injuries and Illnesses
The work that boilermakers do can be dangerous. Workers must follow specific safety procedures to avoid injuries and illnesses and must be mindful of potential dangers to themselves and their coworkers. To reduce the risk of injury, boilermakers wear hardhats, earplugs, safety glasses, and other protective equipment. When working in enclosed spaces, boilermakers often wear a respirator.
Work Schedules
Most boilermakers work full time, and work schedules may vary. Boilermakers may experience extended periods of overtime when equipment is shut down for maintenance or repair, or when necessary to meet construction or production deadlines. In contrast, because most field construction and repair is contract work, there may be periods of unemployment upon completion of a contract.
Boilermakers may travel to worksites and be away from home for extended periods.
Candidates have a better chance to be accepted into training programs if they have welding experience.
Most boilermakers learn their trade through an apprenticeship program.
Education
A high school diploma or equivalent is generally required.
Training
Boilermakers typically learn their trade through an apprenticeship program. During training, workers learn how to use boilermaker tools and equipment on the job. They also learn about metals and installation techniques, blueprint reading and sketching, safety practices, and other topics.
Apprenticeship programs typically last 4 years. When boilermakers finish an apprenticeship, they are considered to be journey-level workers. A few groups, including unions and contractor associations, sponsor apprenticeship programs.
Apprenticeship applicants who have previous welding or other related experience, such as through the military, may have priority over applicants without experience. In addition, those with experience or education may qualify for a shortened apprenticeship.
Some boilermakers enter apprenticeships after working as pipefitters, millwrights, sheet metal workers, or welders. The core training for these occupations is similar to the training for boilermakers.
Licenses, Certifications, and Registrations
Some states require boilermakers to have a license; check with your state for more information. Licensure requirements typically include work experience and passing an exam.
Mechanical skills. Boilermakers use and maintain a variety of equipment, such as hoists and welding machines.
Physical stamina. Boilermakers spend many hours on their feet while lifting heavy boiler components.
Physical strength. Boilermakers must be able to move heavy vat components into place.
Unafraid of confined spaces. Boilermakers often work inside boilers and vats.
Unafraid of heights. Some boilermakers work at great heights. While installing water storage tanks, for example, workers may need to weld tanks several stories above the ground.
Note: All Occupations includes all occupations in the U.S. Economy. Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics
The median annual wage for boilermakers was $64,290 in May 2021.
The median wage is the wage at which half the workers in an occupation earned more than that amount and half earned less. The lowest 10 percent earned less than $46,040, and the highest 10 percent earned more than $100,240.
In May 2021, the median annual wages for boilermakers in the top industries in which they worked were as follows:
Nonresidential building construction
$77,240
Plumbing, heating, and air-conditioning contractors
72,160
Other building equipment contractors
68,940
Utility system construction
64,320
Fabricated metal product manufacturing
53,610
Apprentices receive less pay than fully trained boilermakers. They receive pay increases as they learn more skills.
Most boilermakers work full time, and work schedules may vary. Boilermakers may experience extended periods of overtime when equipment is shut down for maintenance or repair, or when necessary to meet construction or production deadlines. In contrast, because most field construction and repair work is contract work, there may be periods of unemployment upon completion of a contract.
Boilermakers may travel to worksites and be away from home for extended periods.
Note: All Occupations includes all occupations in the U.S. Economy. Source: U.S. Bureau of Labor Statistics, Employment Projections program
Employment of boilermakers is projected to decline 5 percent from 2021 to 2031.
Despite declining employment, about 1,100 openings for boilermakers are projected each year, on average, over the decade.
All of those openings are expected to result from the need to replace workers who transfer to other occupations or exit the labor force, such as to retire.
Employment
Boilers typically last for decades, but there will be an ongoing need for boilermakers to replace and maintain parts, such as boiler tubes, heating elements, and ductwork. Boilermakers will also continue to be needed to install new equipment, including boilers, pressure vessels, air pollution abatement equipment, and storage and process tanks.
However, the shift away from coal-fired electricity generation will reduce the need for boilermakers. Renewable photovoltaic and wind generation systems do not have boilers, and natural gas plants require less ongoing boiler maintenance than coal plants.
Employment projections data for boilermakers, 2021-31
Occupational Title
SOC Code
Employment, 2021
Projected Employment, 2031
Change, 2021-31
Employment by Industry
Percent
Numeric
SOURCE: U.S. Bureau of Labor Statistics, Employment Projections program
For information about apprenticeships or job opportunities as a boilermaker, contact local boiler construction contractors; a local chapter of the International Brotherhood of Boilermakers, Iron Ship Builders, Blacksmiths, Forgers and Helpers; a local joint union–management apprenticeship committee; or the nearest office of your state employment service or apprenticeship agency. Apprenticeship information is available from the U.S. Department of Labor’s Apprenticeship program online, or by phone at 877-872-5627. Visit Apprenticeship.gov to search for apprenticeship opportunities.
For more information about apprenticeship and training, visit